Albatross

Project: Albatross

The Albatross project is a collaborative effort that brings together 21 organizations from 10 different countries. 

ETL is an SME specialising in solid-state semiconductor thermoelectric generator units and aims to improve vehicle energy efficiency by integrating these units into the exhaust system. The primary purpose is to achieve several key deliverables: 

  1. Sales of a unique, optimised TEG energy recovery system.
  2. Validation of TEGs in a harsh off-road environment to assess vibration resilience and obtain resulting intellectual property (IP).
  3. Collection of data from validation activities conducted on benches and in the field.
  4. Enhancement of production processes to ensure thermo-electric device supply security through UK manufacturing.
  5. Establishment of a UK supply chain by developing local suppliers and forming partnerships with companies like Kennametal, South Wales, for hot press and spark plasma sintering. 

European Thermodynamic Limited’s Involvement

ETL focuses on embedded thermal component parametric analysis, loop heat pipe cooling systems, and the optimisation of combined thermal systems.

The objectives involve advancing baseline cooling solutions with various technologies, including thermal interface materials, heat spreaders, vapour chambers, heat pipes, and loop heat pipes.

Audience

The primary audience for this project is the vehicle market.

Deliverables

  • Increase energy density by more than 50%.
  • Achieve a 20% weight reduction in the battery system.
  • Reduce charging time by 25%.
  • Increase driving range up to 480km.
  • Improve battery pack lifetime and second-life applications.
  • Enhance pack sensor and thermal management.

Goals

  • Successfully deliver the project within the designated timeframe.
  • Raise brand awareness.
  • Attain industry leadership.

Fundamental Challenges to be Addressed

  • Reducing system size and cost.  Integrating cell- and pack-level solutions.  Addressing start-up issues with loop heat pipes, material-fluid considerations, and heat flow regulation.  Evaluating combined passive-active cooling and heating solutions. 

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